Industrial Conveyor Belts: How to Find the Best Belt for High-Temp Industrial Manufacturing

02 Jun Industrial Conveyor Belts: How to Find the Best Belt for High-Temp Industrial Manufacturing

One of the most demanding industries for conveyor belts is high-temp industrial manufacturing.

Whether it’s treating fasteners or working with high-tech computer components, high-temperature belts play a significant role in many industrial manufacturing processes. For businesses to operate successfully in this realm they need to be able to depend on their belts no matter how high the temperature gets.

Continue reading our blog to learn more about industrial conveyor belts and what you need to know when choosing the best belt for your manufacturing needs.

What are High-Temperature Industrial Conveyor Belts?

High-quality industrial conveyor belts have a variety of characteristics that allow them to withstand high temperatures ranging from 1,000 ℉ to 2,300 ℉. Depending on process parameters, they can be used for a variety of operations.

• Low high-temp ranges from 1,000 to 1,400℉. Usually used for tempering, aluminum brazing, and brass sintering.
• Middle high-temp ranges from 1,400 to 1,800 ℉. This temperature range is commonly used for general heat treating of fasteners like screws, bolts, nuts, or even car seat clips.
• Very high-temp ranges from 1,800 to 2,100 ℉. Popular in the powdered metal industry, this temperature is used for processes such as sintering and copper brazing fuel rails for automobile engines.
• Extremely high-temp ranges from 2,100 to 2,300 ℉. Temperatures this high are used with electronics and high-tech computer components. There are also times when this temperature range will be used for powdered metal parts as well.

Choosing a Conveyor Belt Design & Weave Type

When key elements in the belt manufacturing process are overlooked, conveyor belts are more likely to experience complications such as stretching, splicing, mistracking, and more. One of the best ways to avoid these issues is to understand different belt designs and weave types.

After years of testing and researching, we have proven data to show how certain belt designs work better in certain applications (dependent on factors such as temperature, the oven itself, the products being produced, etc.). Knowing this allows us to not only customize new belts but also upgrade any existing belt designs and maximize life expectancy.

High-temperature belts, like our patented ToughSert design, are constructed to stretch less and track straighter, saving you time and money. Below we’ve listed some of the custom weave types we recommend for industrial conveyor belts.

Balanced 

These weaves are often the primary choices for many people in the conveyor belt industry. A balanced weave is our most versatile design, made up of a series of right and left-hand wire mesh spirals joined by a straight connecting or crimped rod.

Compound Balance 

Used predominantly for fasteners, compound balance weaves are comprised of left and right-hand spirals which are compounded together, forming a tight conveyor surface.

Double-Balance

These weaves are made from a series of left and right-hand wire mesh spirals. Double-balanced weaves have two interwoven left-hand spirals and two interwoven right-hand spirals, making their edges slightly stronger than balanced weave belts.

Rod-Reinforced

These conventional weaves are made of a series of interwoven spirals that look similar to a chain link fence. Rod-reinforced weaves have a rod that goes through the bite of the spirals where the spirals interlock. This is an older style that is not typically recommended anymore.

ToughSert

Known as one of the strongest and most durable belts in the industry, our patented ToughSert belt is perfect for high-temperature environments. By inserting our fabricated ‘S’ piece into the belt’s design, we’ve been able to enhance performance and cut costs.

2 Advantages of Using Custom Industrial Conveyor Belts

There are many advantages to using high-quality industrial conveyor belts. However, as we mentioned above, if these belts are not engineered properly, they can cause many issues and ultimately do more harm than good.

Choosing an industrial belt manufacturer that has extensive experience with designing and manufacturing conveyor belts has countless perks. Our engineering team continuously improves and monitors our weaving process, allowing us to provide companies with the thinnest and most precise belt specifications.

Below we’ve shared some of the main advantages your business will experience when using custom high-temperature belts.

1. Increased Production Rate

For many industries, speed plays a critical role when choosing a conveyor belt. High-temperature belts work to increase production rates because they have the ability to transport large amounts of products or materials quickly and efficiently.

2. Reduced Costs

Believe it or not, choosing the correct high-temp conveyor belt can actually lower overall operating costs. Our engineering and metallurgical expertise, allows us to recommend the most cost-effective solution based on your situation. In addition, it’s important to remember that when choosing a belt, there’s more to consider than the initial industrial conveyor belt price.

Maintenance and overall belt life can also both play significant roles when it comes to indirect costs. If your belt is damaged or stops working earlier than expected, it will cost you and your company more time and money. Increasing your belt’s life expectancy can cut your total cost of ownership by 20% or more!

Remember, if you’re having trouble learning how to choose the right conveyor belt, the best thing to do is talk to an expert directly. We ensure that when you call us, you’ll be talking to someone who has a well-rounded knowledge of the industry, providing you with the guidance you deserve.

Don’t wait to find the perfect belt for your industry. Contact us on our site, or call us at 717-848-3620, today to see what our experts can do for you.