Case Studies

Case Studies - Poorly Tracking Belt example.

Optimizing Belt Performance for Enhanced Durability and Cost Savings

Wire-Mesh Products successfully addressed a client's persistent issues with premature conveyor belt failure from a competitor's product. Through a five-step analytical process, Wire-Mesh Products identified multiple root causes, including manufacturing inconsistencies and design flaws.  The solution involved designing and implementing a low-spiral profile technology belt...

Read More
Case Studies - Multiple Issues on High Temp Belt example.

Addressing a High-Temperature Problem with a Precision-Made Solution

When a new high-temperature furnace began experiencing rapid stretching and unusual distortion of its conveyor belt, the client turned to Wire Mesh Products for a solution. What they found was not a minor flaw, but a series of fundamental manufacturing defects in the original belt's...

Read More
Case Studies - Chain Belt Failure example.

Overloaded & Under-Lubricated: An Analysis of Premature Chain Belt Failure

When Wire-Mesh products were sent a chain belt for inspection, our team provided an in-depth analysis to provide the client with answers to their problem. This case study examines the underlying issues that cause premature belt failure and highlights the importance of proper system engineering,...

Read More
High Volume Heavy Load Production Furnace.

HIGH VOLUME HEAVY LOAD PRODUCTION FURNACE

SITUATION: Wire-Mesh Products, Inc. was called into a powder metal company by the OEM as the initial belt from a competitor lasted only two and half months (expected life was 6-7 months). Fill out the form for complete case study findings and results. "*" indicates...

Read More

POWDER METAL CUSTOMER – SUPERIOR BELT PERFORMANCE

Situation: Two Wire-Mesh Products Inc. belts went into service at a Powder Metal customer in Spring 2011. Both are 24″ wide and run constantly at 6” per minute at temperatures of more than 2050 degrees. Fill out the form for complete case study findings and...

Read More
Sintering Belt.

WIRE-MESH PRODUCTS RE-ENGINEERS LIGHTER LESS EXPENSIVE BELT FOR PM SUPPLIER

SITUATION: Customer wanted to utilize an existing sintering furnace to process smaller, more light weight parts. They asked Wire-Mesh Products for advice - should they use the existing belt, or choose a different belt specification altogether? Download Case Study

Read More

Better Engineered Potato Fryer Take Out Belt

SITUATION: A major international producer of potato chips experienced a bunching effect on a potato fryer take out belt (a chain driven, wire mesh, incline belt) at their New England facility. The competitor’s belt would not lay flat and gathered and compacted belt spirals together...

Read More
Good conveyor belt example.

Wire-Mesh Products Reduces Customer Annual Belt Costs From $200,000 to $36,000

A Midwest company contacted Wire-Mesh Products looking for help to reduce their annual belt costs of nearly $200,000. Maintenance was frustrated, and management was pushing for answers. They needed to find the cause and stop the money hemorrhage. After careful review of their equipment and...

Read More